JL Audio Portable Speaker TR650 CSi User Manual

TR650-CSi  
6.5-inch (160 mm) 2-Way Component System  
o w n e r ’ s m a n u a l  
Thank you for choosing a JL Audio Evolution TR Component System  
for your automotive sound system. With proper installation, your  
new speakers will deliver years of listening pleasure.  
We strongly recommend that you have your new Evolution speakers  
installed by your authorized JL Audio dealer. The installation  
professionals employed by your dealer have the necessary tools and  
experience to disassemble your interior panels, install your new  
speakers and reassemble your vehicle properly. Also, keep in mind  
that your warranty coverage doubles to 2 years if your system is  
installed by your authorized JL Audio dealer. If you prefer to perform  
your own installation, please read this instruction manual  
completely before beginning the process.  
 
INSTALLINGTHEWOOFERS IN  
FACTORY LOCATIONS:  
INSTALLINGTHEWOOFERS IN  
CUSTOM LOCATIONS:  
If you will be using the factory speaker wires, it  
may be necessary to change the terminations. This  
may be accomplished by using an adaptor plug or  
simply by cutting the factory connector off and  
using the supplied crimp connectors to terminate  
the speaker wires.The large connector is for the  
positive terminal and the small connector is for the  
negative terminal of each woofer. Make sure that  
you observe correct polarity in your connections. If  
you are unsure about any of these issues, contact  
your JL AUDIO dealer for installation assistance.  
Your new speakers have been designed to install,  
without modifications, into most vehicles that accept  
a 6.5-inch (160 mm) speaker. Most factory 6.5-inch  
speakers use four mounting screws which will line  
up with the mounting holes on your woofers.  
Others use a 3-hole mounting system which is  
accommodated by a separate set of mounting holes  
on the frames of yourTR650-CWi woofers.  
It is absolutely vital that the speaker frame fits  
into the mounting hole cleanly. This must be  
checked prior to tightening the screws. Do not  
force the frame into a hole that is too small! Do  
not tighten the speaker onto an uneven surface!This  
will damage your speakers. The speaker should also  
fit so that no air leaks around the mounting flange.  
Air leaks will cause a severe degradation in sound  
quality. Seal any air leaks with silicone, rope caulk or  
similar sealant material.  
Install as shown in the diagram here.  
Use the supplied mounting clips unless the  
factory holes already feature threaded inserts.  
Hand-tighten the screws evenly to avoid bending  
the speaker frame!  
Run speaker wire to the desired mounting  
location. If you are running wires into a door, use  
existing factory wiring boots whenever possible. If  
you are drilling new holes, file their edges and install  
rubber grommets into each hole. Then, cover the  
wires with a protective PVC sleeve and run them  
through the door jamb. Make sure that the wires  
will clear door hinges and other structures in the  
door. If you are unsure about any part of this  
process, please contact your JL AUDIO dealer for  
installation help.  
It is absolutely vital that the speaker frame fits  
into the mounting hole cleanly. This must be  
checked prior to tightening the screws. Do not  
force the frame into a hole that is too small! Do  
not tighten the speaker onto an uneven surface!This  
will damage your speakers. The speaker should also  
fit so that no air leaks around the mounting flange.  
Air leaks will cause a severe degradation in sound  
quality. Seal any air leaks with silicone, rope caulk or  
similar sealant material.  
Connect the speaker wires, observing correct  
polarity, and install the speaker and grille tray as  
shown.  
Hand-tighten the screws evenly to avoid  
bending the speaker frame!  
Double check the clearance for both speakers  
before proceeding.  
Use the supplied template on the top of the  
product packaging to mark the desired mounting  
location. Mark the center and the outline of the  
mounting hole as well as the mounting screw  
positions. Before drilling or cutting, use a utility knife  
to cut any fabric, vinyl or leather from hole  
locations. These materials can easily be snagged by  
a drill or a saw, causing damage to the panel and  
possible bodily injury.  
Drill four 1/8" (3 mm) holes for the speaker’s  
mounting screws at the positions you have marked.  
Also drill a pilot hole in the center of the speaker  
mounting hole at this time. Then, using a saber saw,  
hole saw or nibbler, make the circular cut out for  
the speaker. File any rough edges.  
Break off small pieces of the supplied butyl  
adhesive putty and place them on the inside of each  
grille tray. This adhesive will hold the grille in place  
firmly and prevent rattling. Then insert the metal  
grille into the grille tray, squeezing gently around its  
edge until it seats firmly into the tray.  
Insert the mounting clips with the flat side  
towards the speaker as shown in the diagram.  
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JL AUDIO TR650-CSi  
JL AUDIO TR650-CSi  
5
 
TWEETER INSTALLATION:  
SURFACE MOUNT INSTALLATION:  
1) Remove the vehicle panel and check to  
ensure that the mounting screws will have  
adequate clearance.  
2) Place the surface-mount fixture on the vehicle  
panel at the desired mounting location and mark  
the location of the two mounting screw holes and  
the approximate center of one of the two  
rectangular cutouts (for the wires).  
3) Using a 1/16-inch (1.5 mm) drill bit, drill a hole  
through the panel at the two screw locations.  
4) Using a 1/2-inch (12 mm) drill bit, drill the  
hole for the tweeter’s wires at the location you  
marked in step 2.  
5) Screw the surface mount fixture to the vehicle  
panel using the supplied #6 sheet metal screws  
(hand-tighten).  
6) Feed the tweeter wires through the  
rectangular hole in the mounting fixture and the  
1/2-inch hole you drilled in the panel.Then, snap the  
tweeter into the surface mount fixture.  
7) Connect the tweeter’s wires to the supplied  
harness with the in-line high-pass filter.  
8) Re-install the vehicle panel, taking care to  
route the new wiring so as not to interfere with any  
vehicle mechanisms(window mechanisms,  
for example).  
FLUSH MOUNT INSTALLATION:  
1) Remove the vehicle panel and check to  
ensure that there is at least 3/4 inch (19mm)  
clearance behind the panel for the tweeter’s  
magnet structure.  
2) Carefully cut a 1 9/16-inch (40 mm) diameter  
hole in the vehicle panel.This will achieve a snug fit  
and allow the tweeter flange to conceal the cut line.  
3) Insert the tweeter from the front of the panel  
(do not attach the spring clip at this time).  
4) Attach the spring clip from behind the panel  
using the supplied 1/4 inch (6 mm) machine screw.  
5)Tighten the screw by hand until the tweeter is  
tight on the panel. Do not overtighten.  
6) Connect the tweeter’s wires to the supplied  
harness with the in-line high-pass filter.  
7) Re-install the vehicle panel, taking care to  
route the new wiring so as not to interfere with  
any vehicle mechanisms(window mechanisms,  
for example).  
The dome tweeters supplied with your  
TR650-CSi system have been designed for surface  
or flush mounting. Before choosing a method,  
carefully inspect the desired mounting location to  
determine which method will work best.  
1) Flush Mounting will yield a custom-installed  
appearance, but will require at least 3/4-inch  
(19 mm) of clearance behind the mounting  
surface of the tweeter.  
2) Surface Mounting, using the supplied surface  
mount kit and hardware requires the drilling of  
three holes (one for the wires and two for the  
mounting screws).This application is useful when  
mounting the tweeters to a panel that has  
insufficient clearance behind it for the tweeter’s  
magnet structure.  
TWEETER CONNECTIONS:  
Run the supplied wiring harness with the in-line  
filter from the extra tabs on the component  
woofer to the tweeter mounting location.Then  
connect this harness to the wires attached to the  
tweeters, observing correct polarity. In some  
cases, it may be easier to run the tweeter wires  
directly to the amplifier output, instead of  
connecting them to the component woofer  
terminals.This is functionally identical to the first  
method (it is a simple, parallel connection).  
See Wiring Diagram on page 2 for details.  
Vehicle  
Panel  
Metal  
Spring Clip  
Tighten  
Screw  
Surface  
Tighten  
Mount  
Screws  
Fixture  
Vehicle  
Panel  
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JL AUDIO TR650-CSi  
JL AUDIO TR650-CSi  
7
 
JL AUDIO LIMITEDWARRANTY (USA)  
Evolution Speaker Systems  
JL AUDIO warrants these speakers (and crossover networks, where applicable) to be free of defects in  
materials and workmanship for a period of ninety (90) days from the original date of purchase.The warranty  
term is extended to one (1) year if installation is performed or approved by an authorized JL AUDIO dealer  
(proof of installation or approval required on purchase receipt).  
This warranty is not transferrable and applies only to the original purchaser from an authorized JL AUDIO  
dealer. Should service be necessary under this warranty for any reason due to manufacturing defect or  
malfunction, JL AUDIO will, at its discretion, repair or replace the defective product with new or remanufactured  
product at no charge.  
Damage caused by the following is not covered under warranty: accident, misuse, abuse, product modification  
or neglect, failure to follow installation instructions, unauthorized repair attempts, misrepresentations by the seller.  
This warranty does not cover incidental or consequential damages and does not cover the cost of removing or  
reinstalling the unit(s). Cosmetic damage due to accident or normal wear and tear is not covered under warranty.  
Any applicable implied warranties are limited in duration to the period of the express warranty as provided  
herein beginning with the date of the original purchase at retail, and no warranties, whether express or implied,  
shall apply to this product thereafter. Some states do not allow limitations on implied warranties, therefore these  
exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights  
which vary from state to state.  
If you need service on your JL AUDIO product:  
All warranty returns should be sent to JL AUDIO freight prepaid through an authorized  
JL AUDIO dealer and must be accompanied by proof of purchase (a copy of the original sales receipt.) Direct  
returns from consumers or non-authorized dealers will be refused unless specifically authorized by JL AUDIO  
with a valid return authorization number. Warranty expiration on products returned without proof of purchase  
will be determined from the manufacturing date code. Coverage may be invalidated as this date is previous to  
purchase date. Return only defective components. If one speaker fails in a system, return only that speaker  
component, not the entire system. Non-defective items received will be returned freight-collect. Customer is  
responsible for shipping charges and insurance in sending the product to JL AUDIO. Freight damage on returns  
is not covered under warranty.  
For Service Information in the U.S.A. please call:  
JL Audio customer service: (954)443-1100  
during normal business hours (Eastern Time)  
JL Audio, Inc  
10369 North Commerce Pkwy.  
Miramar, FL 33025  
InternationalWarranties:  
Products purchased outside the United States of America are covered only  
by that country’s distributor and not by JL Audio, Inc.  
Printed inTaiwan  
JLTR650CSi-01-2003  
 

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